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Kansas 2022

Travis Brungardt and Joe Cook of Catalyst Construction are building a custom midcentury modern–inspired home for a family of four that will serve occupants for generations to come by prioritizing comfort and efficiency. To achieve this, they are building a durable high-performance assembly that can maintain low energy loads and requires minimal maintenance, while achieving a clean aesthetic and staying within the client’s budget. Not only is this build focused on performance, but the sleek materials and appropriate fixtures both inside and out make it really stand out.

HOUSE+

Airtight Corner for a Variety of Cladding Types

See how the team at FHB House Kansas assembles a solid corner with backing on both sides for consistent nailing on multiple types of siding.

By Travis Brungardt, Joe Cook

Today at FHB House Kansas we are looking at our wall assembly. Our walls are 2×6, framed 24 in. on center, and we used ZIP System Insulated R-Sheathing on the exterior to establish a thermal break—and it starts us off with R-6 for thermal resistance. In the cavities, we insulated with Rockwool Comfortbatt R-23. With sheathing and insulation combined, this puts us around an R-30 wall. Having studs every 24 in. and header material will create some thermal bridging in places, but by having the R-Sheathing on the exterior, we’re really knocking out that bridge at the outside.

Because we don’t have the same type of cladding all the way around the house—we have brick across the front, some board and batten, and we might have corner boards that we need to trim—we like to go ahead and achieve a solid corner with backing on both sides. It might be common practice with some builders to butt one sheet into the next and leave a gap at the corner, but we like to cut back an inch of the polyisocyanurate backing on the ZIP R-Sheathing. This allows us to mate the other sheet together to create solid backing of OSB to OSB.

This mock-up example represents the crucial details. What we don’t want to have is the foam as our nailer. We’ll have our framers cut back one piece of foam and leave our sheathing to extend flush with the next. Whether it’s stucco, corner trims, or any type of siding, this allows us to have consistent nailing on both sides of our corner. Then it tapes nice and clean without any gaps with our tape.

One of the main reasons we like to use a cantilevered sill is so that we can make a taped connection without any fancy primers. No crazy material is required that would be complicated or slow to work with, or difficult to source. We are using the same ZIP System Flashing Tape that we used on the sheathing seams, now at the bottom of the panel right onto the mudsill, because we’ve already established an air-seal below that mudsill. Taping the mudsill to the wall gives us air-control continuity from the foundation up.

Committing to a full system and following the instructions and guidelines provided will result in an airtight house that will perform well, be more comfortable to live in, and overall, provide a healthier environment.

It’s all about continuity.


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